PowerCool W401 (240V)

PowerCool W401 (240V)

Water Coolers

SKU# PCW401-240

• Unit Weight: 42 lb
• Shipping Weight: 46 lb
• Unit Dimensions: 11 in × 26 in × 10 in

The 240V PowerCool W401 is designed to stack under newer large wider frame Everlast units (starting in 2024) with the triangular plug connection (IEC 60320-1 C-13) located at the rear of the unit. This includes the multi-process units: PowerTIG 400EXT, Thunder 255, Lightning 225, Lightning MTS 275, Lightning MTS 275-P. It also fits the new generation. It also can be coupled directly to the PowerCart 301 and newer variants via bottom thumb screws provided with the cart. It is recommended for up to 400A welding. The unit can also be placed beside the welder or be installed on a separate shelf over or under the welder. The unit features standard B Type-9mm color-coded quick connect couplings that can be used directly with any Everlast water-cooled TIG or MIG torch without any need for adapters. Also included are water-cooler line extensions. The unit features a copper core heat exchanger, Italian industrial sealed motor and Italian stainless pump with bronze impeller that are designed for years of use. Many competitors use all aluminum piping for heat exchangers and low quality motors and pumps in comparison. This unit features direct shaft drive of fan, pump and motor. There are no belts, or pulleys to wear out or replace.

This unit operates on 240V only. While operating with any Dual-Voltage welder, this unit should be unplugged and removed from service while the welder is operating on 120V because the outlet in the rear of the welder provides only 120V while connected to a 120V outlet. Operating the cooler on 120V may cause damage to the cooler which is not covered under warranty.

Notice:

Everlast is aware that customers may be using various types of coolant in their PowerCool water coolers and with our NOVA or other brand TIG torches. These range from distilled water to Isopropyl alcohol to automotive type anti-freeze to R.V. anti-freeze to “private concoctions”. Since the PowerCool product line was released over 12 years ago we’ve gathered valuable data and gained experience concerning the use of coolants and their impact on both the lifespan of the cooler and the TIG torches themselves. With that said, there are several areas of concern that we look for in a coolant. We have found that most popular alternatives fail to provide satisfactory performance. We have taken our findings and concerns and listed them below as basic elementary requirements needed for best performance and product life.

Regarding use with MIG Guns/Push-Pull guns, some TIG coolants are incompatible with aluminum components found in some MIG guns (push-pull or standard type water cooled guns). If using for dedicated MIG work, be sure the coolant is rated for MIG use and states that it is rated for use with Aluminum components. If using for multi-process use, using for both MIG and DC TIG/ AC-DC TIG processes with water-cooled torches, make sure the coolant can be used with both without any compatibility issues. If using for MIG only, the low conductivity requirement is not needed, but if for Multi-Process use with water-cooled MIG and TIG torches attached, the requirement still applies.

Our concerns about TIG water cooler coolants are:

It is for these reasons, that Everlast is now recommending that customers ONLY use commercial brand coolants designed for use with TIG welders with a rating for use with High Frequency (H.F.). These coolants will usually include statements or information regarding the concerns listed above.

It is also for this reason, that coolers, torches, cables and related accessories will only be warrantied if used with commercial branded coolants made specifically for TIG welders. Some commercial coolants for welder coolers are for use with MIG or Plasma only. Be aware and read the label because they are not compatible. TIG coolants work fine with some Plasma and MIG applications where no aluminum is present (except with push-pull guns) without crossover issues. Off types, personal blends, and internet popularized alternatives can and will lead to damage or problems with operation, if not now, it will later down the road.

Yes, we know that commercial coolants are not inexpensive. You may pay $80.00 or more for 2 gallons of commercially branded TIG water-cooler coolant (the average required to fill one of our coolers). At this point, after investing anywhere between $1500 to $3000+ dollars in a machine, cooler, and torches, this is a small price to pay and is what we feel to be a reasonable amount to protect a much more expensive investment. Warranty claims cost everyone money and time lost.

Question: What about Distilled water? Can I use it?

Answer: Distilled/De-ionized water, while non-conductive and fairly inoffensive as a possible coolant solution, does not provide algae protection, requires frequent exchanging, and offers no lubricants or conditioners. Nor does it provide any anti-freeze solution. It is to be used only for testing and temporary, emergency use. It should not be used for more than a period of three weeks before proper coolant is sourced and should be replaced. In and of itself, it will not damage the cooler, but does not promote maximum life, and does not protect the torch components from dry rot. Over time, due to contamination, it slowly becomes increasingly conductive.

Question: What Brand do you recommend?

Answer: While we are hesitant to endorse one product like this over the other or demand that any one brand of coolant be used, commercial brands like Prax-Air, Air-Gas, Miller, ITW, and Lincoln all provide satisfactory coolants that address the concerns above. There may be others. But extremely low priced coolants, or off brands may not not provide the level of protection required. Again, read the label before purchasing and using. Use due diligence in selecting your coolant.

Question: What about automotive coolant? It is the same stuff according to the MSDS.

Answer: No. An MSDS only gives certain information about type, hazards etc. It is not an exhaustive list of everything that is in it. Automotive Antifreeze should NEVER be used of any type. Yes, some welder manufacturers have recommended it in the past, but times have changed and so have their recommendations and materials used.

Question: RV coolant/Automotive Coolant is the same color. Why can’t I use it just because it is cheaper? Isn’t it the same?

Answer: Do not rely upon color or price to dictate your buying choice. This does not mean they are the same exact product.

Question: Can I use a 50/50 mix of TIG Coolant and Distilled water? Or can I mix brands?

Answer: Typically, no. Most are premixed and should be used without mixing any additional or combining with other types. However, read the directions of the manufacturer and follow them.

THIS SUPERCEDES ALL PREVIOUS STATEMENTS AND ENDORSEMENTS MADE BY EVERLAST. IF AN EXISTING PRODUCT IS BEING USED WITH ANY COOLANT DIFFERENT FROM WHAT IS STATED ABOVE BASED OFF A PREVIOUS STATEMENT(S) MADE OR ENDORSED BY EVERLAST, THE WARRANTY WILL REMAIN IN EFFECT. HOWEVER, THE COOLANT SHOULD BE COMPLETELY REMOVED, PROPERLY DISPOSED OF AND UPDATED AS SOON AS REASONABLY POSSIBLE.